Facilities

General Information:

• Site - 430,000 sq ft
• 172,050 sq ft fabrication
• 67,600 sq ft paint
• 60,000 sq ft assembly
• ISO 9000:2000 certification by UL
• ISO 14001 certification by UL
• 217 Employees
• Established as Mayville Metal Products in 1947
• Average tenure of shop employees is 26 years
• Average tenure of staff is 20 years

Production Capabilities:

• Large tube and sheetmetal frame capabilities
• Modular fixturing for short runs
• Large scale precision inspection equipment
• Batch paint and assembly for larger products and short runs
• Frames, equipment mounting shelves, chassis, enclosures
• Indoor and Outdoor Cabinets
• Full tool room for production tooling & fixturing
• Automated paint line with capability for powder or liquid paint
• Water Testing

Paint & Assembly Capabilities:

• Gloss and Color match
• Assembly – Level 3 Integration, Electro-mechanical assembly, ESD Areas,  Inspection and Test

Equipment

• Turret Presses – 13 Amada (1 with load-unload single, one ULX part picker,  and 2 six pallet)
• Punch Presses – 13- (50 to 500 ton )
• Brake Presses – 29- (25 to 350 Ton Cincinnati w/ a few Amada largest is 350  Ton w/14 ft bed)
• Auto Form – 1-Salvagnini
• Laser – 2-Amada and 1-Cincinnati
• CNC Machining – 5-Milltronics, 1-Mazak, 1-Bergonzi
• Welding – RSW, TIG, MIG (manual and robot), AWS Certified
• Inspection – CMM, Fabravision, Virtek, ELM, ROMER
• Quality – Gage Calibration Lab
• Automated Washer – 6  Stage Power wash with iron phosphate pre-treatment
• Automated Paint Line – Powdercoat booths with reclaim units & liquid  spray booths